Prodeval is a leader in the production of biogas scrubbers, but its current logistics system (supply, production, distribution, installation), while efficient on a small scale, shows limitations in meeting growing demand and must triple its production by 2027, from 150 to 450 units per year.
Biogas scrubber production is complex due to the many stages required to ensure their quality and reliability, from design to assembly, including component manufacturing and performance testing. Each stage must meet strict safety and quality standards. Moreover, the dependence on a limited number of suppliers exposes the supply chain to risks in case of failure of a key actor. Currently, supply chain management does not guarantee resilient production capable of dealing with unexpected events and market fluctuations.
The production of biogas purifiers is complex due to the many stages required to ensure their quality and reliability, ranging from design to assembly, component manufacturing, and performance testing. Each stage must adhere to strict safety and quality standards. Additionally, reliance on a limited number of suppliers exposes the supply chain to risks in the event of a failure of a key player. Currently, supply chain management does not guarantee resilient production, meaning capable of facing unforeseen events and market fluctuations.
The first step will consist of a literature review on logistics configuration and management in the biogas industry. The second step will involve modeling Prodeval’s current supply chain to identify actors, processes, and potential disruption risks, based on field immersion. The third and final step will develop decision-support tools for resilient logistics management, using statistical methods or discrete-event simulation models with software such as Flexsim.
The thesis aims to (re)design a resilient supply chain for Prodeval, capable of managing risks and ensuring production continuity. Objectives include analyzing current vulnerabilities, defining resilience indicators, and developing decision-support methods to strengthen disruption management. The research will also propose innovative strategies to anticipate and manage logistical incidents, thus ensuring Prodeval’s long-term success in a fast-growing sector.